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鐵甲工程機械網(wǎng)> 工程機械資訊> 行業(yè) > 【GENMA新技術(shù)系列】 | GENMA過駁系統(tǒng)里的“諧波特警”

【GENMA新技術(shù)系列】 | GENMA過駁系統(tǒng)里的“諧波特警”

近期,由GENMA為客戶傾力打造的一套過駁系統(tǒng)正式進入全面總裝階段,它由1臺裝船機、1套皮帶機系統(tǒng)、2臺料斗和2臺克林吊組成。待這支“鋼鐵戰(zhàn)隊”集結(jié)完畢,就將在海上協(xié)同作業(yè),高效完成散貨轉(zhuǎn)運任務。

不過,當船上的設(shè)備同時啟動、協(xié)同作業(yè)時,有一個看不見的挑戰(zhàn)也隨之而來——整個電力系統(tǒng)會經(jīng)歷一場高強度“壓力測試”。

今天,我們就來聊聊GENMA如何用一項“隱形黑科技”,確保這支戰(zhàn)隊時刻電力十足、運行平穩(wěn)。

一個隱藏的挑戰(zhàn):電力“路怒癥”

過駁系統(tǒng)的動力核心是它的“電驅(qū)系統(tǒng)”。您可以把這系統(tǒng)想象成一位動力十足的“老司機”。

但您猜怎么著?這位“老司機”開車的風格,跟咱們平??刹惶粯?。它不是平穩(wěn)地加油門,而是以極高的頻率在“猛踩油門”“猛踩剎車”之間反復、急速地切換!

為什么要這么開?

這正是為了實現(xiàn)精準控制:通過控制“加油”和“剎車”的時間比例,來精確調(diào)節(jié)電機的速度和力量。這就是“變頻”技術(shù)的核心。

副作用隨之而來:

這種極速的“沖-剎-沖-剎”動作,反映到電網(wǎng)上,就產(chǎn)生了劇烈的電流波動和毛刺——這就是諧波。它就像開車時因為頻繁急加急停而產(chǎn)生的劇烈顛簸和頓挫感。

這種“電力路怒癥”危害不?。?/span>

1、傷“發(fā)動機”:讓源頭發(fā)電機額外受累、發(fā)熱、折壽。

2、擾“大腦”:干擾精密控制系統(tǒng)的“思緒”,可能導致誤判或死機。

3、費“電”:產(chǎn)生大量無用功,白費能源,電纜也跟著發(fā)熱。

GENMA的解決方案:給系統(tǒng)配個“超級平順的CVT變速箱”+“主動懸掛”

為了解決這個問題,GENMA為過駁系統(tǒng)的“電驅(qū)老司機”配備了一套智能系統(tǒng)——APF(有源電力濾波器)

您可以把它理解為一個瞬間工作的“顛簸消除器”:

? 實時感知:它時刻監(jiān)測電流里的所有“顛簸”(諧波)。

? 閃電計算:瞬間算出需要施加的“反向穩(wěn)定力”。

? 主動抵消:立即注入一股完美反向的電流,與“顛簸”正面抵消。

? 結(jié)果:返回到電網(wǎng)和設(shè)備的電流,立刻恢復成平順、流暢、穩(wěn)當?shù)臓顟B(tài)。相當于不管“司機”腳下動作多激烈,傳到車廂(電網(wǎng))里的感覺始終是平穩(wěn)的。

這對客戶意味著什么?

? 設(shè)備更“長壽”:核心部件在“穩(wěn)當”的電流下工作,損耗大大降低,可靠服役期更長。

? 干活更“淡定”:控制系統(tǒng)不受干擾,動作精準,徹底告別因電“發(fā)脾氣”導致的莫名停機。

? 用電更“精明”:減少了由諧波造成的電力浪費,提升了用電效率,是真省錢。

? 管理更“佛系”:APF自己默默干活,基本不用管,為客戶省去后續(xù)無數(shù)潛在麻煩。

所以,GENMA的“可靠”,是鋼筋鐵骨的強壯,是智能系統(tǒng)的聰明,更是從動力源頭就注入的這份平和與穩(wěn)定。我們相信,只有內(nèi)在的“穩(wěn)”,才能支撐外在的“強”。

未來,我們繼續(xù)在這些關(guān)乎長期價值的“內(nèi)核”上深耕,用更智能、更綠色的技術(shù),讓每一臺GENMA機器,都能成為客戶場上最讓人安心、最創(chuàng)造價值的得力伙伴。

GENMA New Tech Series | Meet the “Harmonic Police” in Our Transhipment System

A complete transhipment system built by GENMA has recently entered the final assembly stage. Composed of 1 ship loader, 1 belt conveyor system, 2 hoppers, and 2 deck cranes, this “steel team” will soon be ready to work together at sea, efficiently handling bulk cargo operations.

But when all this equipment starts up and operates simultaneously, an invisible challenge emerges—the entire electrical system undergoes an intense “stress test.”

Today, we’d like to introduce a behind-the-scenes “hidden tech” from GENMA that keeps this team powered up and running smoothly.

A Hidden Challenge: Electrical “Road Rage”

The heart of the transhipment system is its electric drive system. Think of it as a powerful “driver” behind the wheel.

Here’s the thing: this driver doesn’t operate like most of us do. Instead of pressing the accelerator steadily, it rapidly switches between “flooring the gas” and “hitting the brakes”—thousands of times per second!

Why drive like this?

It’s all about precision control. By adjusting the timing between “gas” and “brakes,” the system finely tunes the motor’s speed and torque. That’s the core of frequency conversion technology.

But there’s a side effect:

This rapid “go–stop–go–stop” action creates intense current fluctuations and spikes in the power grid—known as harmonics. It’s like the jerky, bumpy ride you feel when a car constantly accelerates and brakes hard.

This “electrical road rage” causes real trouble:

1. Stresses the “engine” – overworks the onboard generator, causing extra heat and shortening its life.

2. Confuses the “brain” – interferes with precise control systems, which can lead to errors or shutdowns.

3. Wastes energy – creates reactive power, wastes electricity, and makes cables run hotter.

GENMA’s Solution: A “Super-Smooth Transmission” + “Active Suspension” for the Power System

To tackle this, GENMA equips the transhipment system with an intelligent solution—the APF (Active Power Filter)

Think of it as an instant “shock absorber” for your power supply:

? Real-time sensing – constantly monitors all the “bumps” (harmonics) in the current.

? Lightning-fast calculation – instantly works out the exact “counterforce” needed.

? Active cancellation – injects an opposing current that perfectly neutralizes the disturbances.

? The result – power returning to the grid and equipment becomes smooth, steady, and stable. No matter how aggressively the “driver” operates, the “passengers” (your electrical system) enjoy a smooth ride.

What does this mean for our customers?

? Longer equipment life – critical components run on clean, stable power, reducing wear and extending service life.

? Smoother operation – control systems stay interference-free, movements remain precise, and unexpected downtime from power issues becomes a thing of the past.

? Smarter energy use – less waste from harmonics means higher efficiency and real cost savings.

? Hassle-free maintenance – the APF works quietly in the background with minimal attention, saving time and trouble down the line.

So GENMA’s reliability isn’t just about strong builds and smart systems—it’s also built on stable, clean power from the source. We believe that inner steadiness is what makes outer strength possible.

We’ll continue to focus on these core technologies that deliver long-term value, using smarter, greener innovations to ensure every GENMA machine is a reliable, high-performing partner on your site.

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