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鐵甲工程機(jī)械網(wǎng)> 工程機(jī)械資訊> 行業(yè) > GENMA氧化鋁卸船機(jī)海外高效運(yùn)行:高耐磨、易操作設(shè)計(jì)獲客戶好評(píng)

GENMA氧化鋁卸船機(jī)海外高效運(yùn)行:高耐磨、易操作設(shè)計(jì)獲客戶好評(píng)

近期,由GENMA品牌自主研制的2臺(tái)400噸/小時(shí)氧化鋁氣力卸船機(jī)在海外客戶現(xiàn)場(chǎng)交出了亮眼成績(jī)單:設(shè)備自投用以來(lái)高效運(yùn)轉(zhuǎn),累計(jì)完成氧化鋁卸載量約25萬(wàn)噸,憑借出色的性能和穩(wěn)定的表現(xiàn),贏得了客戶的高度好評(píng)。

氧化鋁物料具有超強(qiáng)的研磨性,對(duì)設(shè)備磨損極大,然而GENMA的這兩臺(tái)卸船機(jī)在高強(qiáng)度作業(yè)下,依然運(yùn)行正常,經(jīng)受住了嚴(yán)峻考驗(yàn)??蛻舴皆O(shè)備運(yùn)維工程師Aditiya先生對(duì)此贊不絕口,他表示,GENMA 產(chǎn)品在應(yīng)對(duì)氧化鋁研磨性方面表現(xiàn)出色,避免了設(shè)備停機(jī),在保證現(xiàn)場(chǎng)作業(yè)效率的同時(shí),節(jié)約了維護(hù)成本。

針對(duì)氧化鋁粉末高流通性、易揚(yáng)塵及高磨損性等特性,GENMA設(shè)計(jì)團(tuán)隊(duì)深度剖析物料屬性,在氧化鋁氣力卸船機(jī)設(shè)備中融入了一系列創(chuàng)新設(shè)計(jì):

  • 采用自主研發(fā)的智能減磨裝置,能顯著減少物料傳輸中的摩擦與熱效應(yīng),延長(zhǎng)設(shè)備生命周期,保障長(zhǎng)期穩(wěn)定作業(yè);

  • 運(yùn)用先進(jìn)仿真模擬技術(shù),對(duì)設(shè)備核心受力區(qū)域進(jìn)行精準(zhǔn)表面強(qiáng)化處理,提升了設(shè)備整體耐磨性。

Aditiya 先生還提到,GENMA 氧化鋁卸船機(jī)操作靈活且運(yùn)行流暢;加之設(shè)備配備了多重智能傳感器,能實(shí)時(shí)監(jiān)測(cè)作業(yè)狀態(tài),為安全生產(chǎn)提供了堅(jiān)實(shí)保障。更關(guān)鍵的是,設(shè)備的產(chǎn)能始終保持高效穩(wěn)定,各項(xiàng)性能指標(biāo)完全符合產(chǎn)品設(shè)計(jì)要求。

這些優(yōu)勢(shì)同樣源于產(chǎn)品所應(yīng)用的先進(jìn)技術(shù):

  • GENMA氧化鋁氣力式卸船機(jī)采用自主研發(fā)的自適應(yīng)吸料技術(shù)結(jié)合 PLC 智能控制系統(tǒng),實(shí)現(xiàn)物料吸取智能化與平穩(wěn)化;

  • 設(shè)備運(yùn)用空氣動(dòng)力優(yōu)化技術(shù),在保證物料連續(xù)穩(wěn)定輸送的同時(shí)降低能耗。

GENMA氧化鋁氣力卸船機(jī)在海外市場(chǎng)的優(yōu)異表現(xiàn),不僅展現(xiàn)了國(guó)產(chǎn)高端裝備卓越的過(guò)硬品質(zhì)與技術(shù)實(shí)力,也為中國(guó)裝備制造業(yè)在國(guó)際舞臺(tái)上贏得了更多認(rèn)可。未來(lái),GENMA 將繼續(xù)以創(chuàng)新驅(qū)動(dòng),聚焦客戶需求,不斷攻克技術(shù)難題,致力于為全球客戶提供更高效、更可靠的物料搬運(yùn)解決方案,助力全球港口運(yùn)營(yíng)效能提升。

Alumina is highly abrasive and poses significant wear challenges to equipment. However, the two GENMA ship unloaders have withstood intensive operations and rigorous testing, continuing to perform reliably. Mr. Aditiya, the client's equipment operation & maintenance engineer, spoke highly of their performance. He remarked that GENMA's products excel in handling the abrasiveness of alumina, preventing unplanned downtime and ensuring on-site operational efficiency while reducing maintenance costs.

To address the challenges posed by alumina's high flowability, dust-prone nature, and severe abrasiveness, GENMA's design team conducted a thorough analysis of the material properties and incorporated a series of innovative designs into the pneumatic alumina ship unloaders:

  • The ship unloaders are equipped with a proprietary intelligent wear reduction mechanism, which significantly reduces friction and thermal effects during material transfer, thereby extending the service life of the equipment and ensuring long-term stable operation;

  • The advanced simulation technology is employed to apply precise surface reinforcement to core stress-bearing areas of the equipment, improving its overall wear resistance.

Mr. Aditiya also noted that the GENMA alumina ship unloaders are flexible to operate and run smoothly. Equipped with multiple intelligent sensors, the ship unloaders enable real-time monitoring of operational status, providing robust safeguards for safe production. More importantly, the ship unloaders have consistently delivered high and stable productivity, with all performance indicators meeting design specifications.

These advantages stem from advanced technologies embedded in the products:

  • The GENMA pneumatic alumina ship unloaders adopt the proprietary adaptive suction technology, combined with a PLC intelligent control system, enabling intelligent and stable material intake;

  • They utilize the aerodynamic optimization technology, ensuring continuous and stable material conveying while reducing energy consumption.

Their exceptional performance in overseas markets not only showcases the superior quality and technological strength of China's high-end equipment but also garners greater recognition for China's manufacturing industry on the global stage. In the future, GENMA will remain committed to driving its growth through innovation, meeting client needs, tackling technical challenges, and providing global clients with more efficient and reliable material handling solutions to boost operational efficiency at ports worldwide.

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